BinBatch Pro: Gramton's Precision Batching System for Optimal Efficiency
Bin Batching System
Batching Expert
Batching Systems
Bin Batching System
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PLC – HMI based system
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Below 1 gm accuracy for ingredient
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SS-304 Bins with MS stand
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1 Lac Data Recording
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Dual Scale connectivity
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Scanner-based filling mode
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Printing and Barcoding Facility
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Batch-wise and ingredient-wise report
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Reports in Excel and PDF
Batching Expert
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Advanced Batching system
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High Accuracy – ingredient weight measurement
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1 Lac Data Recording
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Connecting multiple weighing scales
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integration with SAP/ERP
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Communication Port: 2-USB, 2-RS232, LAN
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Webpage, VNC, and WIFI Facility
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Batch-wise and ingredient-wise report
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Reports in Excel, PDF, and .CSV
Operational Videos
Applications
Rubber
Food
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Pharma
Looking for a reliable batching system to streamline your powder, bulk or liquid material handling process? We specialize in custom-designed batching systems that are engineered to boost operational efficiency, improve product consistency, minimize waste, and provide comprehensive production data collection and reporting. Our ingredient batching systems are designed to include blending and mixing operations, as well as other key process equipment and controls, ensuring seamless performance across your production line.
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Versatile Batching Options: Ideal for batching dry and liquid materials, including micro, minor, bulk ingredients, and hand-add ingredients.
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Comprehensive Inventory Control: Monitor and manage an unlimited number of raw materials with real-time inventory tracking.
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Automation and Control: Advanced batching system automations, including tolerance control for precise weights and batch integrity.
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Enhanced Tracking: RFID and barcode scanning for efficient lot tracking and batch validation.
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Multi-Layer Security: Enjoy multiple levels of security with password protection to safeguard your operations.
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Material Feeding Automation: Automate material conveying and feeding devices, for both dry and liquid materials.
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Simplified Hand Additions: Seamlessly prompt for hand-add ingredient additions in systems with semi-automatic batching features.
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Integrated Mixer Automation: Fully automate mixers for enhanced consistency and control.
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Streamlined Equipment Coordination: Automation of upstream and downstream equipment for smoother processes.
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Pneumatic & Mechanical Conveyors: Optimize material handling with automated pneumatic and mechanical conveyors.
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User-Friendly Operating Platforms: Enjoy intuitive interfaces on both software and hardware, designed for operator ease.
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Customizable Enclosures: Available in stainless steel, mild steel, or composite materials (NEMA rated) to suit your environment.
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Efficient Scheduling: Schedule batch production to align with your workflow and increase efficiency.
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Workstation Integration: Workstations with platform scales and additional equipment support, such as barcode readers and displays.
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Continuous Monitoring: Real-time equipment monitoring for abnormal conditions and run times, ensuring smooth operations.
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Automated Product Routing: Automatically route finished products to the next stage in your production line for maximum efficiency.
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Our batching systems are built to transform your material handling processes, ensuring optimal performance and scalability. Whether you’re looking to reduce waste, enhance consistency, or gain greater control over your production, our batching solutions are designed to meet your unique needs.
A Batching Weighing System is crucial for industries requiring precise material measurement and control. In the rubber industry, where consistency and accuracy in ingredient proportions are essential for high-quality products, this system ensures that every batch is measured correctly, improving production efficiency and consistency.
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High Precision and Accuracy
Our Batching Weighing System offers exceptional accuracy in measuring raw materials. Whether it’s rubber, chemicals, Food Processing, Pharmaceuticals, Plastic Industry the system ensures that each batch meets the necessary specifications. Advanced load cells and calibration technologies guarantee precise weight readings every time.
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Automated Control
The system’s automated functions reduce human error and enhance throughput. With intuitive software, operators can easily program, monitor, and control material loading processes, minimizing labor costs and boosting operational efficiency.
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Durability and Reliability
Built for the rubber industry’s demanding environment, our system is designed for durability and long-lasting performance. Resistant to wear and tear, it ensures reliability in continuous production environments.
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Customizable Solutions
We provide tailored solutions to suit your specific batching requirements. Whether it's the type of rubber material or batch size, our system adapts to meet the unique needs of your business, offering scalability and flexibility.
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Integration with Existing Systems
Our system integrates smoothly with your current manufacturing setup. It’s compatible with other software and automation tools, ensuring an efficient, streamlined workflow.
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Cost-Effective and Energy-Efficient
By reducing material wastage and enhancing production efficiency, our Batching Weighing System lowers long-term costs. Additionally, it operates efficiently, contributing to energy savings while maintaining optimal performance.
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Real-Time Monitoring and Reporting
Real-time monitoring ensures you can track material usage and batch progress. The system's transparent data allows for quick issue detection and faster response times, improving overall management.
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Weighing Process: The system measures the weight of materials during loading, utilizing precision load cells for accurate readings.
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Batch Control: Integrated software shows the correct material weight. If the weight is low, the yellow light indicates a need for adjustment. If it's too high, the red light alerts the operator. When the weight is correct, the green light confirms accuracy.
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Data Monitoring: Real-time data tracking ensures the process stays precise and within specifications.
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Final Output: Once the batch is complete, it is processed further or sent to the next stage in production.
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Improved Accuracy: Ensures precise material measurements, reducing errors and inconsistencies in batch processing.
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Increased Efficiency: Automates batching processes, saving time and reducing labor costs.
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Cost Savings: Minimizes material wastage, optimizing resource management and reducing production costs.
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Enhanced Quality Control: Consistent batching results in higher product quality and uniformity.
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Scalability: The system can easily handle varying batch sizes or increased production demands.
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Reduced Human Error: Automated controls and feedback loops reduce human intervention, minimizing mistakes.
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Environmental Sustainability: Optimizes material use, contributing to a more environmentally-friendly production process.
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Rubber Manufacturing: Accurately weighs rubber compounds and additives, ensuring consistent product quality and performance.
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Construction: Used for accurately weighing cement, sand, aggregates, and other raw materials to ensure consistency in concrete production.
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Food Processing: For measuring ingredients in recipes, ensuring correct proportions for quality control in food products.
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Pharmaceuticals: Ensures precise measurements of active ingredients for medicine formulations, complying with regulatory standards.
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Chemical Manufacturing: Facilitates the exact weighing of chemicals and compounds, crucial for producing high-quality products.
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Plastic Industry: For accurate dosing of materials, ensuring consistency in plastic product manufacturing.
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Quality Control: Helps maintain the uniformity of rubber products by ensuring precise batching of materials for consistent physical properties.
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Improved Quality Control: Achieve consistent quality with precise material measurements for every batch.
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Enhanced Productivity: Automate your batching and weighing stages for a smoother production process.
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Cost Savings: Optimize material usage and reduce waste for greater savings in the long run.
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Ease of Use: The user-friendly interface minimizes the need for extensive operator training.
If you’re looking to improve material handling or ensure accurate formulations in rubber manufacturing, our Batching Weighing System is the solution. Trust us for exceptional precision and performance with every batch!
Optimize your rubber production operations today. Contact us for a personalized consultation and discover how we can streamline your processes.
Batch processing is an integral part of many industries, including pharmaceuticals, food manufacturing, chemicals, and the rubber industry. Accurate ingredient weighing, data recording, and efficient batch processing are critical for maintaining product quality and ensuring seamless operations. Whether you're looking for a basic Bin Batching System or an advanced Batching Expert system, both solutions cater to specific industry needs by enhancing precision, efficiency, and ease of use.
Batch processing is an integral part of many industries, including pharmaceuticals, food manufacturing, chemicals, and the rubber industry. Accurate ingredient weighing, data recording, and efficient batch processing are critical for maintaining product quality and ensuring sea
The Bin Batching System is a PLC-HMI based system designed to ensure high-precision weighing for various ingredients. The system's accuracy makes it perfect for applications where the precise quantity of each ingredient is essential. The system utilizes SS bins that are built to last, ensuring long-term durability and reliability.
One of the standout features of the Bin Batching System is its dual scale and three-scale connectivity, which allows for seamless integration with multiple weighing scales. This feature is essential when dealing with large batches that require careful measurement of various components. Additionally, the scanner-based filling mode makes it easier to fill ingredients accurately and quickly, reducing human error.
Data recording is another crucial aspect of the Bin Batching System. With the ability to record up to 10,000 data points, it provides a robust data storage capacity that ensures all information is captured for analysis and future reference. The batch-wise and ingredient-wise reports can be easily generated in Excel and PDF formats, enabling better tracking and analysis.
mless operations. Whether you're looking for a basic Bin Batching System or an advanced Batching Expert system, both solutions cater to specific industry needs by enhancing precision, efficiency, and ease of use.
The system offers full data traceability, ensuring accurate tracking of ingredient weights, batches, and production history.
For industries that require more advanced capabilities, the Batching Expert system offers enhanced features and greater flexibility. This advanced batching system provides high-accuracy ingredient weighing, making it suitable for large-scale operations that demand precise measurements for various ingredients.
With the ability to record up to 1 lac data points, the Batching Expert system provides extensive data storage, making it ideal for businesses with large-scale production runs. The system is capable of connecting multiple weighing scales, providing further flexibility in handling a wide range of ingredients and batch sizes.
The integration with SAP/ERP systems is a game-changer for businesses looking to streamline their operations and ensure data consistency across the enterprise. Communication is also simplified with multiple communication ports, including 2 USB, 2 RS232, and LAN, offering various options for system integration and connectivity.
Another major feature is the webpage, VNC, and Wi-Fi facility, which allows for remote monitoring and control, making it easier for operators to manage the system from a distance. The ability to generate batch-wise and ingredient-wise reports in multiple formats like Excel, PDF, and .csv ensures flexibility in data analysis and reporting.
Both the Bin Batching System and Batching Expert system offer a wide range of features designed to improve the efficiency, accuracy, and traceability of batch processing. These systems help businesses ensure product quality, reduce human errors, and enhance overall productivity.
Whether you're a small-scale manufacturer or a large enterprise in industries like pharmaceuticals, food manufacturing, chemicals, or the rubber industry, these systems offer the flexibility, precision, and integration options required to meet industry-specific needs. With capabilities ranging from basic ingredient weighment to advanced batch processing and integration with ERP systems, these solutions are tailored to cater to businesses of all sizes.
Frequently asked questions
Our Quality Is Proven By ISO 9001:2015 Quality Certificate
Our factory-trained and state-certified service technicians specialize in the installation, repair, and calibration of all types, makes, and models of weighing scales, analytical balances, and automated weighing systems. Since our inception, we have been committed to supporting our customers' operations and acting as a trusted partner in their success. With over 25 years of industry experience, we are a dependable choice for high-precision and demanding weighing services.
25
Years Of Experience
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512
Satisfied Clients
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10,327
Weighing Scale Installed
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If you need weighing solutions
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PAN India Support
Dedicated Online Support Team
Onsite Diagnostics & Maintenance
Technical Support
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Free Consultation
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