How GNS Helped a Pharma Giant Weigh Less... and Achieve More
Company Name:
Piramal Pharma Limited
Industry:
Pharma
Product:
Gramton Next Generation
Company Background:
In the industrial town of Mahad, Maharashtra, Piramal Pharma Limited runs a high-output pharmaceutical manufacturing facility. With thousands of units packed and shipped per shift, their operations rely on precision, compliance & flawless batch tracking.
But behind the scenes, their existing weighing process was working against them.
The Problem: Hidden in the Weighing Room:
Piramal Pharma Limited was using traditional weighing machines—reliable for weight, but blind to everything else.
No system-generated records
No batch-wise traceability
No real-time data or error alerts
Manual data entry led to inconsistencies and rework
It wasn’t just a hassle—it was a compliance risk. And as production scaled, so did the chaos.
The Turning Point:
That’s when the Piramal team partnered with Gramton, deploying the GNS (Next-Generation Weighing System) - a smart, digital weighing solution built for modern manufacturing.
“We didn’t just need a weighing machine. We needed clarity, control & confidence in every weighment.”
-- Operations Head, Piramal Pharma Limited
The GNS Solution:
The GNS machine transformed Piramal’s weighing process from analog to intelligent:
Smart Weighing with Instant Feedback
Visual indicators alert operators to correct or incorrect weights immediately.Traceability First
Every individual bottle weight is logged and tagged with batch, product, operator & timestamp.Secure Access System
3-layer password protection separates admin, supervisor & operator functions.Built-in Reporting
Shift-wise, batch-wise, operator-wise reports available instantly in PDF format.Dynamic Label Printing
Labels are generated with all required fields—batch number, product code, dates & more.
The Results: From Stress to Streamlined:
Within weeks of implementation, the GNS system delivered measurable improvements:
Error Rate Dropped by 80%
Manual entry mistakes were significantly reduced.Faster Shifts, Less Downtime
Operators saved 60–80% time per shift with automated processes.Audit-Ready Reporting
No more scrambling to find batch or operator records during inspections.Total Process Transparency
Each packet now has a fully traceable record, stored securely and searchable by multiple parameters.
“It’s not just a machine upgrade. It’s a full process transformation. GNS gave us the control we didn’t know we were missing.”
-- Production Supervisor, Piramal Pharma Limited
Why Decision-Makers Choose GNS (Gramton Next Generation System):
Batch-wise traceability
Auto-generated label printing
Wi-Fi and USB-enabled data transfer
Secure, multi-user role management
Real-time PDF report generation
Customizable weighing logic and parameters